Cutomised Solutions - Castings

Our capabilities allow us to offer distinct services to our customers. Apart from a standard product range, we also extend our services to machining and assembly.

Foundry

The 2000 MT/Annum foundry division has integrated facilities that help it deliver quality castings.

Pattern shop
An in-house pattern shop with a skilled workforce paves way for product ideation and the creation of accurate impressions using client inputs.

Moulding
A semi mechanised sand handling process and mould making process ensure minimal process variations.  The Moulding process which are under operation:

• Sodium silicate / CO2
• Phenolic No Bake
• Shell Core Process

Melting
JRE has a comprehensive array of induction furnaces to address varying requirements:

• 175 KW inductotherm induction furnace to deliver 250 / 500 kg liquid metal / hour
• 450 KW inductotherm induction furnace to deliver 1 ton liquid metal / 2 hours

These facilities are complemented by a complete molten metal handling and pre-heating facility.
JRE has the capability to club the liquid steel from both the furnaces (1200 kg + 600 Kg = 1800 Kg) to cast a single piece casting to 1000 to 1200 kgs.

Pouring

Heat treatment

A 250 kg heat treatment unit along with a 4.0 MT capacity unit that can handle up to 1250 degree C have been calibrated by TUV for top performance standards.
Working in tandem with this unit is the quenching tank capacity of 80,000 litres of water that allows perfect quenching.

Fettling
JRE has a well equipped fettling / finishing capability that allows perfect pickling and passivation of stainless steel castings.